In choosing a turnkey solution, we relied on the innovation and reliability of our longstanding partner, Heidelberg Druckmaschinen. We installed the most modern machines in the market – a CTP platesetter Heidelberg Suprasetter 106 + DCL with a plate processor IP 125 HDX T; an 8colour sheetfed printing machine Heidelberg Speedmaster XL 106- 8-P with sheet reversal; and Heidelberg Stahlfolder KH 82/4-KL Automation II and Stahlfolder TH 82-P Automation folding machines. The new machines enable a wide range of products and offer several automated functions, settings and controls for top quality products, faster makeready and operation, cost savings and an environmentally friendly production. Intuitive control systems enable the integration of business processes, leading to increased flexibility and productivity.
Printing plates up to B+ size are automatically fed into the CTP Suprasetter 106 and then transferred to the Interplater 125 HDX T plate exposure machine, with a production capacity of 45 plates per hour, of the size up to 930 x 1,140 mm. As one plate is developed, another is already exposed, and the third one waits at the feed table for insertion into the drum. Prinect software enables quality and colour management throughout the whole prepress and printing process, as well as adjustment and control of all production parameters.
Through automatic control of sheet feed and paper passage through the machine and presetting of several job orders at the same time, our new Speedmaster XL 106-8-P machine is suitable for fast job changes, as well as for large circulations, reaching speeds up to 15,000 sheets/h, on XL formats up to a maximum of 750 x 1,060 mm. Prinect software, including Prepress Interface, Color Assistant and Inpress Control 2, improves the overall workflow significantly and reduces waste.
The Stahlfolder TH/KH folding machines series ensure high quality and efficiency for different types of products. Automatic adjustment of rollers, axes, blade height and inclination, as well as ergonomic design, make machine handling more easier and allow bending of A4 16-page sheets at a speed of 9,000-12,000 sheets/h, with the possibility to save and upload more than 80 folding schemes. Stahlfolder 82 KH/4-KL Automation II is a model with 4 buckle plates and a cross-fold unit (2 blades).